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It’s recommended to use a .023- or .024-inch wire for most light gauge sheet metal work. When the material is 18-gauge and thicker, you may be able to use a .030-inch wire. To weld mild steel, choose an American Welding Society classification wire such as ER70S-6, which has a weld puddle that wets out nicely.
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The thickness of automotive sheet metal directly influences the weight of the vehicle. Thicker sheets add to the overall weight, affecting fuel efficiency and handling. However, it’s a delicate dance, as thicker metal also .
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